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feat: end cap
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README.md
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# Parametric Monorail
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## Design differences
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Injection molding has vastly different requirements to 3d printing.
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Due to this the original rails print absolutely horribly due to the copious amounts of supports needed.
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Surfaces printed on supports just never look good.
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Because of that, I decided to instead of having a support part on the bottom, I'd carve out space for
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two stacked 1x2 plates, as well as a special two-high printable brick you can use for compatibility with the
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old support mounts.
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_These are 3d printing optimized, compatible rails, not replicas. Replicas print horribly due to support._
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## Printing
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To be compatible with standard bricks, the following print settings are recommended
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- Nozzle: 0.4, this is equivalent to 1 LDU.
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- Layer height: 0.1, though 0.2 will also do. Refrain from using 0.15, since that does not cleanly divides the LDU.
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- Supports: Tree (normal supports may print faster, but lead to way worse results. But ymmv).
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My prints were done on a modified SecKit SK-Go2 running Klipper, with 10k acceleration and 150mm/s print speed for a good
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balance of speed and quality. A short rail will take about an hour to print.
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### Filament
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| Color | RAL Color | Pantone | PLA | ABS |
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| ----------------- | ---------- | ------- | ----------------------------------------------------------------------------------------------------------- | --- | --- |
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| Light Bluish Gray | `RAL 7040` | | [dasfilament 20,56€/kg](https://www.dasfilament.de/filament-spulen/pla-1-75-mm/8/pla-filament-1-75-mm-grau) | |
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| Light Gray | `RAL 7005` | | | | |
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- None of these colors will be an exact match, just the texture of 3d printing it can make a huge difference, but usually fall close enough in the range.
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- The original rails will be in _Light Gray_, not _Light Bluish Gray_, but since I barely own any pre- 2004 color change bricks I chose to match my other bricks instead.
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- Most bricks are injection molded from ABS, however I find PLA to be much more easy and safe to handle.
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- PLA starts to deform at 60°C, so don't leave it in the sun or in your car.
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- PLA is brittle. While ABS deforms with force applied to it, PLA will just snap.
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- ABS is harder to print, an enclosure is a must, and warping can be difficult to handle.
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#### Printing Safety
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In case you are new to 3D printing:
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- Most filaments (including PLA) release toxic gases when _burned_
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- FDM printing can cause fine particle emission
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- ABS when heated to normal printing temperatures can release styrene fumes
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